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In modern mechanical engineering, the importance of transmission devices is self-evident. As one of the core components in the transmission system, Multi Turn Gear Box has demonstrated a wide range of...
Read MoreMining valves are valves designed for mining environments such as coal mines and metal mines. They have special performance and structure to adapt to the harsh conditions of underground mining operations. The following are some key features and applications of mining valves:
Special materials: Mining valves are usually made of cast iron, cast steel, carbon steel, stainless steel, alloy steel and other materials to resist the influence of corrosive media and harsh environments.
Pressure and temperature range: They are designed with a wide range of nominal pressures PN0.04~64.0Mpa and nominal diameters DN50~DN2000, as well as a service temperature range from -125℃ to 1100℃ to meet the needs of different mines.
Corrosion resistance: Mining valves can withstand corrosive media such as water, oil, steam, coal gas and sulfur-containing gas, strong alkali, concentrated acid, etc.
Diverse driving methods: The driving methods of mining valves include manual, pneumatic, electric, hydraulic, gear transmission, etc. to adapt to different operating environments and needs.
Safety standards: Mining valves must comply with international and national standards such as API, ASTM, MSS, ANSI, CE, JIS, ISO, GB, JB, HB, etc. to ensure safe use.
Widely used: They are widely used in industries such as petroleum, chemical, mining, natural gas, metallurgy, and electricity, especially in coal mines to control the on and off of water pipelines and adjust the flow of media.
Special purpose valves: For example, air bag pressure relief valves are mainly used in air compressor systems to play a role in safety and protection.
Flameproof valves: For flammable and explosive environments such as coal mines, mining valves may need to have flameproof functions to ensure safe operation.
Electric valves: Mining electric valves can be remotely controlled and are suitable for mining environments that require automated control.
Maintenance and inspection: Mining valves require regular inspection and maintenance to ensure their normal operation and long life.
The design and manufacture of mining valves take into account the challenges unique to the mining industry, such as desirable temperatures, corrosive media, and potential explosion risks, ensuring the reliability and safety of mining operations.
Mining electric actuators are electric actuators designed for coal mines and other mining environments. They have explosion-proof features to ensure safe use in flammable and explosive environments. Here are some key features of mining electric actuators:
Explosion-proof design: Mining electric actuators usually have explosion-proof certification, such as the MA mark, to ensure safe use in potentially flammable gas environments such as coal mines.
Flameproof type: Some actuators adopt a flameproof design, which prevents internal sparks or heat from being transferred to the external environment, thereby reducing the risk of explosion.
Multi-turn and part-turn: Mining electric actuators can be multi-turn or part-turn types, suitable for different types of valves, such as gate valves, butterfly valves, ball valves, etc.
Intelligent control: Some modern mining electric actuators have intelligent functions, and parameter settings can be completed through display screens, knobs and remote controls for non-intrusive operation.
Special applications: Some mining electric actuators are designed for specific mining applications, such as electric butterfly valves on mining fans, which are small and light, easy to disassemble and repair.
Materials and protection: Considering the particularity of the mining environment, the materials and protection level of mining electric actuators are designed to withstand harsh working conditions, such as high humidity, dust, corrosive media, etc.
Wide application: Mining electric actuators are widely used in industries such as power, metallurgy, petroleum, chemical industry, papermaking, sewage treatment, etc., especially in applications such as coal mine fire protection, dust reduction, and underground central water systems.
Easy operation: The design focuses on user experience, making operation easy and easy to achieve remote control and automated management of valves.
Safety standards: Follow strict safety standards and certifications to ensure reliability and safety in special environments such as mines.
Maintenance and inspection: Although mining electric actuators are designed to be rugged and durable, they still need to be maintained and inspected regularly to ensure their long-term stable operation.
The design and manufacture of mining electric actuators take into account the challenges unique to the mining industry, such as desirable environments, potential explosion risks, and automation requirements, ensuring the reliability and safety of mining operations.
Mining control boxes are control devices designed for mining environments such as coal mines. They have explosion-proof, dust-proof, and waterproof features to adapt to the special working environment under the mine. The following are some key features of mining control boxes:
Explosion-proof features: Mining control boxes usually have explosion-proof certification, such as Exd II BT4 (CT4), which is suitable for underground coal mines or ground gas explosion environments.
Intrinsically safe design: Some control boxes adopt intrinsically safe design, using intrinsically safe PLC controllers, temperature acquisition modules, 4-20mA analog acquisition modules, and communication modules to achieve automatic control and data acquisition of equipment.
PLC control: Mining control boxes may have built-in embedded computers and PLCs to achieve automatic control of various equipment on the coal mining face.
Modular design: The control box may adopt a modular design, which is easy to configure and expand, and has flexible logical control methods, which can be implemented through software programming.
Display and monitoring: Some control boxes have Chinese LCD displays, which are intuitive and easy to monitor and debug on site.
Data transmission: Mining control boxes may have data transmission functions, which can transmit underground field data to ground monitoring industrial computers and receive control instructions.
Flameproof and intrinsically safe type: Some control boxes are designed as flameproof and intrinsically safe type, suitable for dangerous places with gas and coal dust explosion in coal mines.
Environmental adaptability: Mining control boxes are designed to adapt to the ambient temperature, humidity, atmospheric pressure and places without significant vibration in coal mines.
Electrical protection: The input and output circuits inside the control box have reliable isolation measures and electrical protection to ensure the reliable operation of the controller and the personal safety of the operator.
Wide application: Mining control boxes are not only suitable for underground coal mines, but also can be used for monitoring and control devices in harsh environments such as metallurgical mines, open-pit coal mines, ports and docks, coal preparation plants, and power plants.
The design and manufacture of mining control boxes take into account the special needs of the mining environment and provide safe and reliable control solutions.
The company product series is complete, the actuator product has the common type, the whole type, the adjustment type, the intelligent type, the explosion-proof type BT4, CT4, MA mining type, and so on. The AUKEMA intelligent electric actuator has reached the international level, with better control than imported products, and is closer to the actual needs of the domestic market.
The company is committed to product type optimization and qualitmprovement, combined with the market demand, developed a special electric valve for coal mines, the application of thousands of major coal mining groups in the mine, improved the level of coal mine automation; Environmental protection desulfurization and off-sale electric valve is widely used in the field of power stations, contributing to environmental protection. Okuma explosion-proof series BT4, CT4 electric valve is the priority brand of oil, petrochemical, natural gas, gas, and other flameproof fields. In addition, many supporting products in metallurgy, water treatment, electric power, shipbuilding, fire, and other fields, users - praise. In recent years, the company increased the development of overseas markets, products are exported to Indonesia, Pakistan, Singapore, Nigeria, Malaysia, and other countries.
Enterprises adhering to desirable product quality will occupy the market, tread the industry with advanced science and technology, improve the service system to return the customer's purpose and strive to become a flow of valve actuator manufacturing enterprises.
Quality commitment: the company's products have three guarantees, product lifetime warranty, and satisfactory after-sales service.
We strive to provide quality products and satisfactory services for the development of automation, looking forward to your sincere cooperation!
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Read MoreCoal mine valves are in a humid and highly corrosive environment for a long time, and need to withstand large pressure and temperature fluctuations. Therefore, Changzhou Xinneng Automatic Control Equipment Co., Ltd. is extremely strict in material selection, and usually uses high-strength and corrosion-resistant materials such as cast iron, cast steel, carbon steel, stainless steel, and alloy steel. For key components such as valve bodies, valve covers, and valve stems, the company prefers to use stainless steel or alloy steel to enhance their corrosion resistance and wear resistance. In addition, the company also uses heat treatment processes such as quenching and tempering to improve the hardness and toughness of the material and ensure the stability and service life of the valve under extreme conditions.
The structure of coal mine valves is complex and contains multiple precision components such as valve cores, seals, transmission devices, etc. Changzhou Xinneng Automatic Control Equipment Co., Ltd. has advanced CNC machine tools, machining centers, and high-precision measuring equipment, which can realize the precision machining of various valve components. During the processing, the company strictly follows the ISO9001 quality management system standards and strictly controls each step of the processing process to ensure processing accuracy and surface quality.
In the assembly process, the company uses advanced assembly technology and tools, such as automated assembly lines and precision measuring instruments, to ensure the precise fit and sealing between the components. Especially for electric valves, the company pays special attention to the integrated assembly of electric actuators and valve bodies, and achieves the stability and reliability of remote control by optimizing the transmission mechanism and sealing structure.
In order to further improve the corrosion resistance and wear resistance of coal mine valves, Changzhou Xinneng Automatic Control Equipment Co., Ltd. uses advanced technology in valve surface treatment. For example, the valve surface is sandblasted to remove surface dirt and oxide layer and improve the adhesion of the coating; then the surface treatment such as electroplating, thermal spraying or chemical plating is carried out to form a dense protective layer to enhance the corrosion resistance of the valve.
For valves in specific environments, the company has also developed special coating technology. For example, for corrosive gases such as hydrogen sulfide and sulfur dioxide commonly found in coal mines, the company has developed a coating that resists sulfide corrosion, which effectively extends the service life of the valve.
There is a risk of flammability and explosion in the coal mine environment, so explosion-proof and explosion-proof design are an indispensable part of coal mine valves. Changzhou Xinneng Automatic Control Equipment Co., Ltd. fully considered the explosion-proof safety requirements during the valve design process and adopted explosion-proof technologies such as explosion-proof and intrinsically safe. For example, for electric valves, the company adopted explosion-proof electric actuators, whose internal circuits and electrical components meet the explosion-proof standards and can operate safely in explosive environments.
The company has also developed explosion-proof valves, which ensure that the valves can be quickly closed in the event of an explosion through special structure and material design to prevent the spread of fire and explosion.
With the improvement of the automation level of coal mines, remote control and intelligent monitoring have become important functional requirements for coal mine valves. Changzhou Xinneng Automatic Control Equipment Co., Ltd. has integrated advanced sensors, controllers and communication technologies in the design of electric valves to achieve remote control and status monitoring of valves. Users can view the switch status, pressure, temperature and other parameters of the valve in real time through the host computer or mobile device, and perform remote adjustment and fault diagnosis.
In order to further improve the intelligence level of valves, the company has also developed intelligent electric actuators with self-learning, self-adaptation and self-diagnosis functions. Through built-in algorithms and sensors, intelligent electric actuators can automatically adjust operating parameters, optimize control effects, and promptly alarm when a fault occurs, improving valve reliability and maintenance efficiency.
In response to the special needs of coal mine valves, Changzhou Xinneng Automation Equipment Co., Ltd. provides customized services and technical support. The company has a professional technical team that can provide full-process services from design, manufacturing to installation and commissioning according to the actual needs of customers. The company also provides regular technical training and after-sales service to ensure that customers can skillfully use and maintain valve products.